CASE STUDY - HIGH-LIMIT ENGINEERING PI

Adding a $10M PI Excess Layer to Reach $20M

An engineering consultancy already had a 5x5 PI structure in place when it came to Tank. A few months later, a larger project required $20M total cover, so we went to market for the additional $10M excess layer above the existing tower.

5 x 5 Existing Structure
$10M XS Layer Added
$20M PI Limit Reached
Engineering Sector

Premiums and outcomes described are specific to this client and indicative only. Your own terms will depend on your circumstances and the insurer.

01

THE SITUATION

The engineering consultancy came to us with a 5x5 Professional Indemnity structure already in place: a $5 million primary policy with a $5 million excess layer above it, giving the firm $10 million total PI cover.

They had been with us for a few months when a larger engineering project created a new requirement. The existing $10M tower was no longer enough; the project needed $20M total cover.

The job was to protect what was already working underneath and go to market for a further $10 million excess layer above the existing 5x5, rather than recasting the whole programme from the ground up.

02

OUR APPROACH

A higher PI limit does not have to come from a single insurer. Excess-layered cover lets each policy sit above the one below it and only respond once the lower layer is used up.

In this case, the first $10M was already structured as a 5x5: $5M primary plus $5M excess of $5M. We did not need to rebuild that base. We needed to find an additional $10 million excess layer sitting above the existing $10M tower.

We went to the markets that could support the upper layer and built the $20M structure on top of the cover the client already held. Because we work across a range of insurer securities and binders, the excess layers can sit with different markets to the primary. That is how a $20M tower can be built when no single insurer will write the whole figure on its own.

03

THE CHALLENGE

This was not a case of simply asking for a bigger number. An earlier option did not proceed because the terms on the table leaned too much risk back onto the client, including uncapped liability. A higher PI limit does not fix a contract that is commercially dangerous to sign, and part of the job here was reading the project exposure and being honest about when the liability terms, not the limit, were the real problem.

When the larger project did go ahead, the placement still had work behind it. The excess markets wanted an updated No Claims Declaration and a No Material Change declaration before they would firm up the higher layer, and the cover had to be checked against the project's exposure. The client also needed the cover to take effect quickly once the project was confirmed, so we pushed the underwriters - including the London market sitting behind the upper layer - for a prompt response.

04

THE OUTCOME

We arranged the additional $10M excess layer through a layered structure, so the consultancy could meet what the larger project needed while keeping its existing 5x5 programme in place underneath. The firm moved from its existing $10M tower to $20M total PI without having to re-buy the whole programme.

The value here was not just finding more limit. It was structuring the cover so it could grow in steps, reading the contract exposure so the client did not sign up to terms stacked against them, and moving quickly when the project finally went ahead.

If your required PI limit is climbing as your projects get larger, there is usually a way to build it. See how we structure high-limit Professional Indemnity, or tell us the limit you need and we will map the options across the market.

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