Product design workstation representing product design engineering professional indemnity insurance

Product Design Engineer PI Insurance

Professional Indemnity cover for product design engineers and industrial designers. Protection for design advice when products fail, cause harm, or don't perform as specified.

$5M

Cover Available

Consumer

Products

Same Day

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Recognition

Industry Awards

Your designs become physical products used by real people. When products fail, cause injury, or don't perform as designed, Professional Indemnity insurance protects you from claims that trace back to your original design work.

Design to Reality

Product design bridges concept and manufacture. When designs fail to translate accurately into production, materials underperform in use, or safety features prove inadequate, your professional advice is the starting point for client claims. See how engineering PI insurance works across different disciplines.

Regulatory Compliance

Consumer products must meet mandatory safety standards. If your design doesn't comply with Australian standards and a client faces regulatory action or product recalls, the financial exposure can extend well beyond your design fees.

WHY TANK INSURANCE

What to look for in PI cover

Product design engineering creates liability exposure from design advice to market performance. We work with specialist underwriters to source PI cover that reflects your specific design-to-market risk profile and the potential for consumer product claims.

Product design process representing product design engineer professional liability

01

Design Advice Coverage

Your professional liability centres on the quality of your design advice. We work with underwriters who understand the design consultant relationship, not just product manufacture.

02

Consumer Product Risks

Consumer products carry specific regulatory and safety standards. We talk through your work with specialist underwriters so that cover can respond to compliance failures, product recalls, and safety standard shortfalls.

03

IP Infringement

Unintentional IP infringement can expose your clients to legal action. Some PI policies include IP cover - we ask the right questions at placement to understand what applies to your specific design work.

04

Manufacturing Interface

Design for manufacture advice creates specific exposure. If your DFM advice leads to production cost overruns or quality failures, claims can follow.

PROFESSIONAL RISKS

Risks Product Design Engineers Face

These product design decisions carry professional liability when products fail in the field, don't comply with standards, or create legal exposure for clients.

Product design defects causing injury or property damage in the field
Material selection errors leading to premature product failure
Ergonomic design inadequacies causing repetitive strain or injury
Prototype specifications that don't translate to manufactured output
Safety feature design omissions creating product hazards
Design for manufacture advice causing production cost overruns
IP-infringing designs creating legal exposure for manufacturing clients
Consumer product designs failing regulatory compliance testing

COVERAGE DETAILS

What Product Design Engineer PI Insurance Covers

Professional Indemnity insurance for product design engineers covers claims arising from your design advice, specifications, and product development consulting.

Product design engineer at workstation representing PI coverage
Product design engineer at workstation representing PI coverage

Usually Covered

Legal defence costs when product designs are challenged
Claims for product failures traced to your design advice
Consumer safety standard compliance failure claims
Material selection and specification error claims
Design for manufacture advice causing production failures
Unintentional IP infringement claims (subject to policy terms)

Not Typically Covered

Product liability for physical products (separate cover needed)
Deliberate copying of competitors' designs
Manufacturing defects unrelated to your design
Known design issues not disclosed at policy inception
Physical damage during client site visits (Public Liability)
Criminal product safety prosecutions

QUESTIONS

Frequently Asked Questions

Product design engineers need Professional Indemnity insurance for their design and advisory services. This covers claims from clients alleging your design was negligent - causing product failures, injury risk, regulatory non-compliance, or production problems. Note that product liability for physical products you manufacture is separate cover. See our PI FAQs for engineers for more.
Professional Indemnity covers claims from clients about the quality of your design advice and services. Product Liability covers claims from third parties injured or harmed by a physical product. Product designers typically need PI; if you also manufacture products, you'll likely need Product Liability as well.
Yes, if your design doesn't meet required safety standards and a client suffers losses from product recalls, redesigns, or regulatory action, PI insurance covers claims arising from your professional negligence. This includes Australian mandatory safety standards and ACCC requirements.
Some PI policies include unintentional IP infringement coverage. If your design inadvertently infringes an existing patent or registered design, causing your client legal exposure, this may be covered subject to policy terms. Intentional copying is excluded.
Cover of $1M-$5M is typical for product design consultants. Designs for mass-market consumer products, medical devices, or high-value industrial products may require higher limits given the potential for significant consequential losses from product failures or recalls.

PI Insurance for Product Design Engineers

From industrial design to consumer product development, we arrange Professional Indemnity cover that protects product design engineers from claims when designs fail to perform, comply, or meet client expectations.

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